Cobot soldering — Techman TM5 + Apollo Seiko Omega

TM5

Omega automatic iron head on Techman cobot

COLLABORATIVE ROBOT SOLDERING

Orion Industry offers a new automatic soldering solution with the integration of iron soldering on a collaborative robot.

This soldering method is a complete solution based on Techman Cobots and Apollo

Seiko OMEGA soldering systems.

This will ensure reproducibility and limit the operator-dependent defects associated with manual soldering.

The cobot can perform many tasks, such as soldering parts with precision, improving quality and productivity in modern industrial environments.

Intelligence in the factory layout

With innovative features such as a vision system with built-in artificial intelligence, simple programming and automatic shutdown mechanisms that activate in the event of a collision with another object, cobot applications can help you increase productivity and become more competitive.

COLLABORATIVE ROBOT - For integration

This robot has a high axial travel speed and is ideal for in-line applications designed for full automation

Faster setup with integrated vision

The integrated camera detects objects in a wide field of view, and the image-enhancing lighting function ensures object recognition under almost any conditions.

The camera can be used to re-centre points before soldering.

It also allows for automated inspection.

The robot is available with a reach of 700 or 900 mm / load 6kg

The soldering unit is based on the OMEGA 300W with the RSP iron unit and the

LFD or ZSB wire feeder.

Specifications: Iron module OMEGA

Type

OMEGA

Alimentation

240VAC (monophase)

Power

375W

Air pressure

4 - 5 Bar

Solder ti wire

0.4~2.0mm

0.4~1.6mm for ZSB

0.3mm (in option)

Soldering profile

297 profiles (99 points,

99 linears, 99 specials)

Temp. setting

0~500°C

Heating power

200W (max)

Temperature stand-by

Settabable

Communication

MODBUS TCP/IP

Industry 4.0

Weight wire feeder

1.3kg

Weight solder head

0.8kg

You can choose the arm lengths from Techman cobots depending on the work area you need to cover.

In addition to the automatic soldering iron technology, an induction soldering unit can also be integrated for wire soldering applications.

Cobot Techman TM5

Type

TM5-700

TM5-900

Weight

22,1 kg

22,6 kg

Max payload

6 kg

4 kg

Reach

700

900

Typical Speed (m/s)

1,1

1,4

Joint Range

±270°

J2, J4, J5

±180°

±155°

±270°

Joint Speeds

J1, J2

±180°/s

J4, J5

±225°/s

Power Source

AC240V (monophase)

Power

1400W

Presentation of the soldering module at the SEPEM exhibition in Angers (France)

Assembling the Omega automatic soldering head on the Techman TM5 collaborative robot